Sensor to insight.
Edge to cloud.
Edge Solutions by ITM combines wireless sensors, connectivity hardware, and analytics software to deliver real-time monitoring in the most demanding industrial environments.
A full-stack solution from sensor endpoints to cloud dashboards — designed to work together efficiently while remaining customizable at every layer.
Edge Nodes
Wireless sensor endpoints for strain, vibration, temperature (thermocouple & IR).
Edge Connect
IoT Gateways and Routers for device onboarding, mesh networking, and data forwarding.
Edge Analytics
On-edge or cloud processing — FFT, anomaly detection, predictive algorithms, AI/ML.
Edge Insights
Dashboards, KPIs, trend charts, alarms, and role-specific contextual reports.
Packaged Solutions
Turnkey products — FMS, SFD, HALT, Genset Monitoring — pre-engineered per use case.
Each Edge Node is purpose-engineered for its measurement domain — all communicating over a secure Zigbee mesh network.
Wireless Strain Gauge Node
High-precision strain measurement for structural load monitoring, weight-based inventory tracking, and fatigue analysis. Converts structures into load cells.
Wireless Thermocouple Node
Direct-contact temperature measurement for high-heat environments. Supports multiple thermocouple types with rugged housings for boiler and furnace installations.
Wireless Non-Contact IR Sensor Node
Infrared temperature measurement without physical contact — ideal for moving parts, energized equipment, or surfaces too hot to instrument directly.
Wireless Vibration Sensor Node
Broadband tri-axial accelerometer for rotating machinery condition monitoring and structural dynamics. FFT spectrum analysis for imbalance, misalignment, and bearing defects.
Role-specific views deliver KPIs, trend charts, alarms, and contextual reports — so operators, engineers, and managers each see exactly what they need.
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Each solution combines specific Edge Nodes, connectivity, and analytics tuned for a particular industrial problem.
Fouling Monitoring System (FMS)
Wireless strain gauge nodes on hanger rods measure ash/slag buildup weight in real time. Enables intelligent, fouling-directed sootblowing.
Sootblower Fouling Detection (SFD)
Vibration sensors measure jet impact energy and cleaning effectiveness. Identifies malfunctioning blowers and eliminates wasted cycles.
Hopper Ash Level & Temperature (HALT)
Thermocouple nodes at multiple hopper elevations create a thermal profile to detect ash buildup and bridging before they become dangerous.
Genset Vibration Monitoring
Tri-axial accelerometers and thermocouple nodes continuously monitor generator sets. FFT analysis detects bearing wear weeks before failure.
Pulp & Paper
Recovery boiler monitoring, sootblowing optimization, and inventory management for mills worldwide.
Power Generation
Boiler efficiency, turbine health, balance-of-plant equipment, and backup generator reliability.
Oil & Gas
Equipment condition monitoring, pipeline strain, and rotating machinery health.
Mining & Heavy Equipment
Structural health of shovels, draglines, haul trucks, and processing equipment.
Manufacturing
Machine condition monitoring, structural test stands, and production line uptime.
Infrastructure
Bridges, wind turbines, silos, tanks, and cranes — long-term structural health.
Rapid Deployment, Lower Cost
Wireless and modular components cut installation time from months to days. One mill deployed 50 sensors on a boiler in days — reducing installation labor by roughly 80%.
Proven ROI & Savings
Condition-based operations and predictive maintenance avoid unnecessary costs. Many installations pay for themselves in under 12 months.
Safety & Compliance
Continuous monitoring catches dangerous conditions early and reduces manual inspections in hazardous areas. Accurate data generates audit trails.
Scalable & Future-Proof
Start with 5 sensors; scale to hundreds. Hardware-agnostic architecture integrates new sensor types and emerging AI tools.
Full-stack customization from PCB-level hardware to cloud analytics. Wired, wireless, or hybrid architectures.
Hybrid Integration
Combine NI CompactDAQ/CompactRIO with wireless Edge Nodes. Integrate PLC, SCADA, and existing infrastructure.
New Node Development
Custom PCBs for radar, LiDAR, displacement, environmental, and imaging applications — built in-house.
AI & ML Models
Custom analytics rules to trained ML models. Adaptive thresholds and predictive algorithms at edge or cloud.
Platform Agnostic
Azure, AWS, OSIsoft PI, or any enterprise system. Open protocols (OPC UA, MQTT, REST) for seamless integration.
Custom Dashboards
Branded, role-specific views — operator displays to management summaries. Grafana, web UIs, or HMI.
Roadmap Ready
Edge AI chips for on-node intelligence, energy harvesting, and automated analytics for asset benchmarking.
Predictive Maintenance
Multi-sensor monitoring for motors, pumps, compressors, and gearboxes across manufacturing, energy, oil & gas.
Structural Health Monitoring
Wind turbines, bridges, cranes, pipelines — strain and vibration data for safety and compliance.
High-Temp Process Monitoring
Furnaces, kilns, reactors, and power transformers — thermocouple and IR sensing for efficiency.
Inventory & Load Monitoring
Silo and tank levels via strain-based weight measurement, forklift load tracking, warehouse safety.
Emerging: BESS & Hydrogen
Battery storage thermal monitoring for runaway prevention, hydrogen infrastructure stress monitoring.
Emerging: Renewables & EV
Wind turbine blade fatigue, EV charging infrastructure, marine/aerospace structural testing.
Upgrade your operations with minimal disruption
Decades of domain expertise in structural monitoring. Proven results across 40+ recovery boilers worldwide.
