Automotive Services Category

The automotive category contains case studies and blogs related to ITM’s engineering and testing services for automobile design and manufacture.

Troubleshooting Mechanical Failures with Operating Deflection Shape (ODS) Analysis

Predictive Maintenance with Amazon Monitron Sensors

Push Your Motorsports Team to the Limit with ITM’s Rod End Load Cell Expertise

Strain Gauged Shock Eyelet Overlayed on a Formula One Racecar

Strain Gauge installed on a Shock Eyelet which is Overlayed on a Formula One race car.

Turn our strain and torque load cell experts loose to gain performance on your test track

At ITM, your race car’s exact load and downforce can be precisely measured using rod end load cell and torque load cell technology. 

Putting our strain gauging expertise to work allows race teams from NASCAR, Formula 1, IndyCar and others to modify designs, decrease stress and gain a competitive advantage.

Putting our strain gauging expertise to work allows race teams from NASCAR, Formula 1, IndyCar and others to modify designs, decrease stress and gain a competitive advantage. 

A strain gauge, or load cell, is an instrument that is commonly affixed to the vehicle’s various components — including the rod end, suspension pushrods, gear lever, steering column, driveshaft, pedals and more. These instruments can then measure the wheel load, for example, as a car hugs a tight turn in real time. The in-vehicle data logger picks up every load change caused by high-speed acceleration, breaking and maneuvering. 

Ultimately, load cells and strain gauges are an irreplaceable tool for anyone looking to push the limits and fully understand racecar performance. 

Our engineers have installed load cells and strain gauges on structures and machinery around the globe for decades. We take pride in perfecting the art of strain gauge application, logging, measurement and analysis — whether on vehicles, medical devices or rocket components. 

We are also confident in our custom iTestSystem software, which allows us to stream and analyze load cells, strain signals and do real world fatigue data acquisition. Contact our strain lab and technicians to build a custom real time strain monitoring system or to design, build, calibrate and test strain-based load cells. 

Contact us for more information about our automotive, strain gauging and testing services.

ITM connects with future engineers at UC Career Fair

UC Career Fair from Above

ITM connects with future engineers at UC Career Fair 

Mixed among the buzz of voices inside the massive six-court gymnasium at the University of Cincinnati Technical Career Fair this week, ITM connected with a ton of impressive engineering students. 

Potential full-time employees and co-op students heard for the first time about our engineering firm in Milford, Ohio. It is always a joy to watch their eyes light up as we share the projects our team has the opportunity to deploy across the country and around the world. 

The aerospace students hear that we work on rockets. The mechanical engineering students learn of the rugged measurements we collect on massive machinery. And the computer programmers discover that we’ve spun up our own software products. 

The reaction is almost always the same: “Wow! I had no idea.”  

For our team, the day is equally as fulfilling as we connect with the next generation of engineers eager to get to work and apply their knowledge. 

Our firm is interested in filling full-time roles for students graduating with a degree in mechanical engineering, mechanical engineering technology, electrical engineering, electrical engineering technology and aerospace engineering. 

Are you a current student or recent graduate who loves adventure, travel and has an entrepreneurial spirit? Discover a culture driven by innovation at ITM. Check out our job postings or fill out our co-op questionnaire (/jobs/). 

Come Visit our Booth at the UC Career Fair

Looking for a new career?  Come visit us at the University of Cincinnati Career Fair!

Where: UC Rec Center, Booth G18
When: Sept. 15th, 2022  –  10AM – 2 PM

For more information about available jobs, contact Josh Fishback via email: josh.fishback@itestsystem.com or phone: (844) 837-8797.

ITM Recruiting Full-Time Engineers at UC’s Fall Career Fair

ITM Recruiting Full-Time Engineers at UC’s Fall Career Fair

University of Cincinnati students have an enormous opportunity to make a career-changing connection during the Professional and Technical Career Fair on Thursday, September 15.

Integrated Test & Measurement (ITM) will host a booth during Technical Day 2 of the event at UC’s Campus Recreation Center. Interested students can find ITM representatives from 10 a.m. to 3 p.m.

Our firm is interested in filling full-time roles for students graduating with a degree in mechanical engineering, mechanical engineering technology, electrical engineering, electrical engineering technology and aerospace engineering.

In addition to seeking full-time hires, we are searching for talented students who are interested in experiencing a dynamic and fulfilling co-op opportunity where you will have a chance to learn through exciting, hands-on engineering projects around the country.

ITM is a structural test & measurement engineering service and software company in Milford, Ohio,  that focuses on three vertical spaces: Industrial Monitoring, Testing Services, and our configuration based test software, iTestSystem.

ITM offers competitive compensation and benefits and a career filled with travel and new learning opportunities. ITM was founded by Tim Carlier in 2001 to help companies around the world reduce costs and improve efficiencies in their product development, manufacturing and production activities.

Interested candidates should stop by our booth inside UC’s Campus Recreation Center from10 a.m. to 3 p.m. on Thursday Sept. 15 and/or email a resume and cover letter to: josh.fishback@itestsystem.com.

Our team will also be drawing for free hats and T-shirts, so be sure to find us during the event to learn more about ITM.

Printed Circuit Board Strain Testing – JEDEC-9704A

ITM Employs JEDEC-9704A to Test Strain on Printed Circuit Boards 

ITM Employs JEDEC-9704A to Test Strain on Printed Circuit Boards

ITM Employs JEDEC-9704A to Test Strain on Printed Circuit Boards 

Every modern electronic device includes at least one printed circuit board, so it stands to reason that these intricate parts fail at times due to stress and strain. 

When that happens, manufacturers know they can turn to ITM’s test engineers who can develop tests to help get to the bottom of their circuit board problems. For some, the failures are happening in the field, and for others, it’s the manufacturing process that’s overstressing the parts that make all our gadgets go. 

Engineer Ryan “RJ” Matthews said ITM has decades of experience with printed circuit boards (PCBs), including circuit board design and development. So, strain gauge testing on PCBs using JEDEC-9704A, the global standard for microelectronics, is a natural progression for the team. 

Matthews has led recent projects in which ITM helped companies determine how much strain and stress their PCB is experiencing both in the field and during the assembly process. Simulating the assembly process can be a daunting challenge, particularly if that process includes variables such as high heat, as it did in a recent example. 

Still, the team was able to instrument the circuit board effectively and replicate every assembly step while also gathering crucial strain data, which they reported back to the client. The challenging test environment isn’t unlike ITM’s typical rugged data acquisition projects, just on a much smaller scale. The firm specializes in strain gauge data collection on everything from behemoth off-road machinery to miniscule gadgetry. 

Matthews said the team often employs NI c-DAQ hardware combined with ITM’s proprietary iTestSystem software, which allows them to easily configure PCB tests to collect and analyze the data. iTestSystem’s Rosette Analysis tool is used to calculate the principal strain, principal strain angle, shear strain, principal stress, and other values from strain gauge rosette data. 

For more information on this work, our strain gauge testing services or iTestSystem, contact: Ryan Welker – Integrated Test & Measurement (ITM), LLC – ryan.welker@itestsystem.com 

Modern Tools Series: What’s In The Box?



Modern Tools Series: What’s In The Box? 

This box reveal may not be quite as dramatic as the ending of “Seven,” the ’95 serial killer thriller that blew moviegoers’ minds, but the ITM team is throwing open the latches nonetheless. 

In this case, our team is taking you on a quick tour of a recently deployed Rugged Data Acquisition System. These particular black boxes of tech are riding around on high-dollar fracking equipment to remotely monitor all sorts of triggering events. Our crew builds them on the regular, and the end result is that our clients can better understand what sorts of stress, strain and vibration is taking place both en-route to their site and once operations begin.  

ITM is known for building rugged measurement systems and data logging solutions that are deployed on everything from Class A trucks, to well frac trailers, to dam and bridge structures, oil pipelines, gensets, boilers and more.

So, without further ado, what’s in the box?  

We recommend a handful of essential components and elements if you are looking to build your own rugged measurement system:

  • An Industrial Embedded PC. We love the Nuvo-7000LP. Another favorite is the Advantech UNO-2484G-9S55. 
  • You’ll need industrial grade connectivity, and you can’t beat Peplink’s cellular router options. And remember to outfit that unit with an AT&T or Verizon plan and get that activated card installed. 
  • A remote desktop application is a must, and we usually turn to LogMeIn for our remote access and file management. This allows us to pull up any of our units no matter where they are in the world to check in on status or grab some data for our clients. 
  • Speaking of data, depending on your job, you’ll likely need lots of data storage capability. Our preference is a 2 terabyte USB drive, which gives us an almost unlimited amount of space. If needed, we can store about six months worth of data before hitting capacity.
  • Since our industrial PC is running Windows, we use iTestSystem, our proprietary engineering measurement software platform that enables test engineers to organize, acquire, view, and analyze data from machinery, processes, vehicles and other complex systems.
  • To complete the box, our industrial PC is connected to an NI c-DAQ outfitted with strain, vibration and voltage modules.
  • What about power you ask? In our fracking instance, we connected to an alternator which charges a bank of batteries in the RAC. 

So there you have it. That’s what’s in the box. Build your own, or get in touch with our team, and we’ll customize a system for your specific needs.  

We also install and service all of our equipment. So if something breaks in the field, we can get you back up and collecting data or even assist with data analysis.

For more information about our rugged data acquisition systems, on-site system deployment or data analysis services, contact Josh Fishback via email at josh.fishback@itestsystem.com or phone at (844) 837-8797 x705.